Testing and commissioning services

Arc Flash Study & Hazard Analysis Services Australia

Talk to an engineer: 1300 730 499 or service@megavar.com.au

Megavar performs arc flash studies and hazard analysis across Australia, calculating the arc flash incident energy and boundary at each point in an electrical system so the correct warning labels, approach boundaries and arc-rated PPE can be assigned. Each study is built from a power system model using real fault levels and protection clearing times, and is delivered as a report with labelling, PPE recommendations and practical mitigation. Because Megavar also designs, tests and commissions the protection systems that determine arc flash energy, the team that calculates the hazard can also implement the changes that reduce it.

ISO 9001, 14001 and 45001 certifiedLicensed in every Australian stateTeams in Hobart, Launceston, Adelaide and Newcastle
Megavar engineer performing an arc flash study on HV switchgear

What is an arc flash study?

An arc flash study, also called an arc flash hazard analysis or arc flash assessment, calculates how much thermal energy a worker could be exposed to if an arc fault occurred at a given point in an electrical system. It determines the incident energy in calories per square centimetre and the arc flash boundary at each item of switchgear, then assigns the arc-rated PPE and warning labelling needed to work on or near it safely. The calculation follows IEEE 1584 and depends on the available fault current and how quickly the upstream protection clears the fault.

What an Arc Flash Study Includes

Megavar delivers the arc flash study end to end, in the following steps:

 

  • Data collection: single line diagrams, equipment data, protection settings and utility fault levels
  • Power system modelling of the network
  • Short-circuit and fault-level study
  • Protection coordination review (arcing time drives incident energy)
  • Incident energy and arc flash boundary calculation to IEEE 1584
  • Arc-rated PPE category assignment and warning label schedule
  • Report with findings, labelling and practical mitigation recommendations

Incident Energy & Arc Flash Boundary

The most effective way to reduce arc flash energy is to clear the fault faster, because incident energy is directly proportional to arcing time. Megavar's studies identify where the hazard can be lowered, and because Megavar configures and tests protection systems, it can implement those changes rather than only recommending them.

  • Optimised protection settings and grading
  • Maintenance-mode or reduced-energy protection settings
  • Arc-resistant switchgear
  • Remote racking and remote operation
  • Current-limiting protection devices

When an Arc Flash Study Is Required

An arc flash study is required whenever the hazard at a worksite is unknown or may have changed. Common triggers include:

  • New electrical installations and substations
  • Modifications that change fault levels or protection settings
  • Periodic review, commonly every five years
  • Following an arc flash incident
  • As part of a WHS electrical safety program
    Before energised work is authorised

Standards & Compliance

Arc flash studies in Australia are performed using IEEE 1584 for the incident energy calculation, with arc-rated PPE selected to IEC 61482. They support the duty under WHS legislation to identify and manage electrical risk, and complement safe-working practice such as AS/NZS 4836. NFPA 70E is the widely referenced framework for the overall arc flash safety program.

Working in Victoria

Megavar carries out arc flash studies for sites in Melbourne and across regional Victoria. Site data collection and study work are delivered from our Tasmanian and Adelaide offices, to the same IEEE 1584-2018 method we use in every state.

Why Choose Megavar

  • Power systems engineers who model from real protection settings, not generic assumptions
    • Design through to energisation: Megavar can implement the protection changes that reduce the hazard, not just recommend them
  • Five offices: Hobart, Launceston, Adelaide, Newcastle and Gladstone
  • ISO 9001, ISO 14001 and ISO 45001 certified, electrically licensed in every Australian state
  • Clear, audit-ready reports with label schedules and PPE categories

Take it to your team

Capability statement

Arc Flash and Power System Studies

Arc flash studies to IEEE 1584 with PPE and label schedules, plus load flow, short circuit, protection coordination, harmonic and earth potential rise studies.

Capability statement

High-Voltage System Design

Primary, secondary, protection and SCADA design, with earthing, EMF and lightning protection modelling.

Clients

What our clients say

For years, we have engaged Megavar for design, testing and commissioning services on HV construction projects. They are professional, knowledgeable, and responsive which consistently leads to positive outcomes on our projects.

Brendan StarkProject Manager / Estimator

From my first phone call with MegaVar I knew our values aligned. MegaVar pride themselves on building successful working relationships, their service is underpinned by industry best practices and coupled with a “can do” attitude to successfully achieve our project requirements, and our customers high expectations.

Justin TurnerRJE Global Project Manager

FAQ

Frequently Asked Questions Arc Flash Study & Hazard Analysis Service Page

What is an arc flash study?

An arc flash study calculates the incident energy and arc flash boundary at each point in an electrical system, so the correct arc-rated PPE, approach boundaries and warning labels can be assigned. It is based on a power system model using the site's fault levels and protection clearing times, calculated to IEEE 1584.

What is incident energy and the arc flash boundary?

Incident energy is the thermal energy, in calories per square centimetre, that a worker could receive during an arc fault at a set distance. The arc flash boundary is the distance at which that energy falls to 1.2 cal/cm2, the onset of a second-degree burn. Together they set the PPE rating and safe approach distance.

Which standard is used for arc flash studies in Australia?

The incident energy calculation is performed to IEEE 1584, and arc-rated PPE is selected to IEC 61482. Arc flash studies support the WHS duty to manage electrical risk and complement safe-working standards such as AS/NZS 4836, with NFPA 70E commonly referenced for the overall safety program.

How often should an arc flash study be reviewed?

An arc flash study should be reviewed at least every five years, and sooner whenever the network changes in a way that affects fault levels or protection, or following an arc flash incident.

What information does Megavar need to perform an arc flash study?

Megavar needs single line diagrams, equipment ratings, protection relay settings and the utility fault levels at the connection point. Where records are incomplete, Megavar can gather the data on site as part of the engagement.

How can arc flash hazards be reduced?

The most effective lever is faster fault clearing, since incident energy is proportional to arcing time. Options include optimised or maintenance-mode protection settings, arc-resistant switchgear, current-limiting devices and remote operation. Megavar can implement the protection changes it recommends.

Does Megavar provide arc flash labels and PPE recommendations?

Yes. Each study delivers a warning label schedule and an arc-rated PPE category for every assessed location, along with mitigation recommendations and an audit-ready report.

ISO Certified and Licensed in Every State

Megavar is certified to ISO 9001 (quality), ISO 14001 (environment) and ISO 45001 (safety), and holds electrical contractors licences in every Australian state.

Ready to discuss an arc flash study? Contact Megavar today on 1300 730 499 or visit our contact page to request a quote.

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