SUTE 300 kV HV Resonant Test Set

Megavar 300kVA test transformer for HV insulation testing
Description
The SUTE ST3598Z Series High Voltage Resonant Test Set, manufactured by Nanjing Sute Electric Co., Ltd., is a specialised system engineered for AC withstand voltage tests on capacitive products in medium to high-voltage grades, including XLPE cables, transformers, generators, and GIS equipment. Operating within a variable frequency range of 25–300 Hz and capable of delivering test voltages up to 300 kV, it employs a resonant circuit to ensure efficient power usage and pure sine wave output. The system features modular reactors that can be configured in series or parallel, supported by a microprocessor-controlled host unit with an intuitive LCD interface for parameter setting, monitoring, and data recording. It incorporates multiple test modes—automatic, auto-tuned, and manual—for flexibility, alongside robust safety protections against overvoltage, overcurrent, flashover, and other faults to safeguard equipment and operators.

The SUTE ST3598Z Series offers versatile configurations for high-voltage resonant testing of capacitive loads, with frequency adjustment from 25–300 Hz and maximum test voltages up to 300 kV. Reactors can be wired in series or parallel to accommodate varying capacitance and voltage requirements, with emphasis on proper grounding to minimise impedance and protect electronic components during flashover events.

Key components and capabilities include:

  • Control Panel and Host Unit: Equipped with a power key switch, main isolator, turn-off button, emergency stop button, LCD screen for menu navigation and data display, printer for test results, and multifunctional knobs for menu selection, voltage regulation, frequency adjustment, and fast/slow tuning.
  • Variable Frequency Power Supply: Enables precise control of output frequency (25–300 Hz) and power adjustment, with pre-charging functionality to reach approximately 500 V DC before testing commences.
  • Modular Reactors: Oil-insulated design configurable in series for higher voltages or parallel for increased current handling; system parameters such as inductance, voltage ratio, transformation ratio, and connection type are user-settable via the LCD menu.
  • Test Modes:
    • Auto Test Mode: Automatically searches for resonance point within the set frequency range, boosts voltage to the target, maintains it for the specified duration, and steps down upon completion.
    • Auto Tuned Mode: Performs automatic resonance search followed by manual voltage boosting via knob control.
    • Manual Test Mode: Allows full manual adjustment of frequency and power for precise resonance tuning and voltage ramp-up.
  • Safety and Protection Features: Includes automatic shutdown for over-temperature, no resonance detection, output short-circuit, high-voltage flashover, overvoltage, and overcurrent; all grounding must converge at a single point using copper wire for optimal protection.
  • Data Management: Stores up to 999 test records, viewable and printable via the LCD menu, including parameters such as test voltage, frequency, time, capacitance, and date.
  • Resonant Advantages: Low input power requirements, harmonic-free sine wave output, inherent protection against power surges during failures, and suitability for partial discharge measurements due to reduced noise.

Performance capabilities are application-specific, as illustrated by the following example load configurations derived from the system’s test range (all at 60-minute test duration; capacitance values include per-unit-length estimates for XLPE cables, scaled for higher voltage operation).

Load Example 1: 110 kV XLPE Cable (Cross-Section 240 mm², Capacitance 0.129 µF/km)

Frequency Range (Hz)

Max Test Voltage (kV)

Max Length (m)

Max Capacitance (µF)

30–300

132

3148

0.4

Load Example 2: 220 kV XLPE Cable (Cross-Section 400 mm², Capacitance 0.118 µF/km)

Frequency Range (Hz)

Max Test Voltage (kV)

Max Length (m)

Max Capacitance (µF)

25–300

216

1287

0.15

Additional reference capacitances for other equipment (e.g., transformers, generators) are provided in the system manual for estimation purposes, enabling adaptation to non-tabulated products up to the rated 300 kV output.

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Frequently Asked Questions
SUTE 300 kV HV Resonant Test Set

What is the HV resonant test set used for?

It is used for high-voltage AC withstand testing on long-length cables, GIS, and transformer windings. It validates insulation performance under stress conditions as per international standards.

Resonant systems require far less input power to reach high voltages because they rely on resonance between inductive and capacitive elements. This makes them compact and efficient, ideal for testing very long or high-capacitance loads.

It complies with IEC 62067, IEC 60840, IEC 60060-3, and IEEE 400.4, depending on configuration and application.

Typical systems can output 100–600 kV AC RMS continuously, with test durations of up to 60 minutes. Duration and voltage depend on the application and the system configuration.

• Extra-high-voltage cable systems (HV and EHV)
• GIS switchgear assemblies
• Large power transformers
• Shunt reactors, cable terminations, and insulators

Yes. Resonant test sets are often skid-mounted or containerised and configured for transport to substations, wind farms, or industrial test yards.

Yes. You can connect MPD 600 system to monitor PD during the withstand test.

• HV resonant test system: control unit, excitation transformer, reactor(s), HV divider
• Interconnect cables and earthing system
• Technical drawings and connection guide
• (Optional) MPD 600 for PD testing

Yes, due to the specialist knowledge required, this set will only be wet hired along with Megavar’s testing resources to operate it.

Typically 3–5 days, depending on mobilisation and demobilisation requirements. Weekly and monthly hire rates are available.

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At Megavar, our dedicated test equipment hire division provides high-quality electrical testing instruments for both short and long-term use. Backed by deep industry expertise, our team ensures you receive the right tools with the right advice, every time. From fast dispatch to full technical support, our hiring process is streamlined to get you up and running quickly and confidently.
 
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